In this video series, Consigli looks at components of net zero carbon construction and implementation with our partners. Our first feature is Hotel Marcel, a certified historic renovation that repositioned a former office building into a hotel, targeting Net Zero Energy, Passive House and LEED Platinum certifications.

Sustainable Energy Production

Looking at operating costs over a five-year period, the investment in net zero operations ultimately pays for itself.

As a net zero energy building, the hotel generates 100% of its own electricity, heat and hot water with a rooftop solar array and solar parking canopies—totaling over 1,000 solar panels—with no fossil fuels used for the building’s power or heat. Hotel Marcel is its own energy island, supported by a battery-equipped solar microgrid to power the hotel, feed power to the grid during peak times and maintain power to the building during grid outages. The building’s Energy Use Intensity (EUI) rating is projected to be 34 kBtu per square foot, which is 80% less energy than median EUI for hotels in the United States.

Building Electrification

Technology, like lighting through an ethernet system, allows what was historically one of the least energy-efficient building operations to greatly reduce energy use and operational costs.

Hotel Marcel houses all-electric kitchen and laundry facilities—some of the largest energy-use areas in hotel operations—and utilizes low-voltage Power over Ethernet (PoE) technology to significantly reduce energy use across the entire building. Building-wide PoE powers and controls all lighting and window shades, enhancing operational control and reducing lighting energy use by over 30% compared to conventional lighting systems.

High-efficiency Mechanical Systems

The right mechanical systems can reduce monthly heating and cooling expenses while fostering improved indoor environments through ventilation and exhaust air heat transfer without direct air mixing.

Carefully selected mechanical systems at Hotel Marcel, specifically Variable Refrigerant Flow (VRF) air-source heat pumps and Energy Recovery Ventilation (ERV), support energy-efficient heat recovery and improved indoor air quality in the hotel. The VRF systems at Hotel Marcel can recover heat from cooled spaces for use in heated spaces and vice versa, enabling multiple indoor zones to operate on the same system from the same main compressor unit. The ERV recycles heat energy from the building’s exhaust air to pretreat outside air, reducing load on the HVAC unit and the required capacity of the mechanical equipment. ERV operations are essential for achieving great indoor air quality in high-performance, airtight buildings like Hotel Marcel.

Airtight Envelope Design & Moisture Control

Historic restorations requirements and regulations are not an end-stop for sustainable construction. Innovative building strategies can maintain a building’s historic integrity and deliver solutions for a more sustainable future.

Key to an energy efficient building is a well-insulated envelope with interior and exterior insulation, especially when targeting Passive House. However, at Hotel Marcel, the historic concrete façade could not be modified. Through interior spray foam insulation, the project team created an airtight, high-performance envelope while leaving the exterior untouched, aside from minor caulking improvements. Great care was taken in selecting an environmentally preferable spray foam with low embodied carbon and minimal off-gassing. Coupled with the installation of high-performance window, multiple layers of spray foam insulation ensure an airtight envelope protected from the impacts of outdoor moisture.

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Brault has been with Consigli for over 15 years and relocated to Washington, D.C. in 2018 to help build the company’s regional office. He has led some of the most complex and historically significant projects for Consigli during his tenure, including projects across D.C., New England and New York including the Chancellery Renovation at the Embassy of Switzerland, Ward Hall and Hartke Theatre at the Catholic University of America, The Hillel at George Washington University, the Smithsonian Institution’s National Zoological Park Pavilion and Police Station, and restoration projects for the National Park Service’s Netherlands Carillon and Meridian Hill. Additional notable projects include the Boston Public Library’s Johnson Building, The Boston Symphony Orchestra’s Linde Center for Music and Learning at Tanglewood, and Consigli’s award-winning restoration of the New York State Capitol Building.

“Throughout the years, Phil has been asked to take on some of our most challenging and complex projects, but it has been his ability to connect with people that has set him apart,” said Matthew Consigli, President of Consigli Construction Co., Inc.  “We are thrilled that he is taking the helm and look forward to supporting him in his new role.”

Brault is active in the community and is a member of several organizations including the D.C. Preservation League, where he is on the board of trustees and a member of both the Climate Action Committee and the Historic Project Review Committee.  He is also a Certified Construction Quality Manager for the US Army Corps of Engineers. Brault has been recognized with numerous awards including the Boston Business Journal’s 40 under 40, and Preservation Massachusetts’ Tsongas Award.

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Managed on tight, urban sites, these projects feature unique solutions to construction challenges and the integration of modern finishes, high-end amenities, restaurants, and fine dining, which together, complement the continuous development of Boston into one of America’s strongest tourist destinations.

Pre-fabricated façade panels at the Hyatt Centric Hotel

At the Hyatt Centric Hotel in the Financial District, Consigli utilized its preservation expertise to plan and execute the complex connection of a new, 11-story high-rise into an historic 1920s-era building, while utilizing innovative off-site pre-fabrication strategies to fast-track the building’s multi-material façade installation.

Consigli’s resume extends to other notable projects including Eataly at the Prudential Center, which is a high-end international retail marketplace with multiple restaurants and support kitchens. Consigli procured Eataly’s signature pizza ovens from Italy, and their self-perform craftspeople installed the surrounding countertops and stone cladding on the bread ovens. Presently, Consigli is managing the transformation of The Taj Hotel into The Newbury, which will include 273 updated guestrooms and a new, four-season rooftop featuring a five-star restaurant.

Self-performed installation of pear-shaped pizza ovens at Eataly

Consigli’s hospitality specialization extends to other regions including New York City, where the firm has contributed to the skyline with the construction of the Hotel Indigo, The Bryant, and Essex Street Market.

To view Consigli’s hotel and hospitality portfolio, click here.

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On May 14, the Springfield Technical Community College also received a Preservation Award from the Springfield Preservation Trust, which honors individuals and organizations that help restore and preserve historic places in Springfield.

Springfield Technical Community College

Longfellow Bridge

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“This restoration represents a new landmark in Freeport and reflects the culture of craftsmanship that is inseparable from L.L. Bean, Consigli and the surrounding community,” said Matthew Tonello, Area Manager for Consigli Portland.

Only a short distance from the L.L. Bean company’s flagship store, the careful restoration of the Queen Ann Victorian style house, built in the late 1880’s provides a historically accurate glimpse into the Leon Bean family home, which now serves as a museum and archive center housing Bean’s original documents, photographs and possessions.

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As construction manager-at-risk, CSC will work with the Smithsonian to remove and replace the exterior stone façade, glass curtain wall, and skylights, as well as add an iconic tensile roof entrance canopy with an abstract shape of wings inspired by images of the early flying machines developed by Leonardo DaVinci. The team also will update the infrastructure of  the museum’s gallery and presentation spaces, replace outdated mechanical and electrical systems, and perform other building improvements. The CSC team will also assist with relocating artifacts to the museum’s Steven F. Udvar-Hazy Center in Chantilly, VA.

The National Air and Space Museum revitalization is Clark’s 16th project for the Smithsonian. Most recently, Clark – in a partnership with Smoot –was the contractor for the National Museum of African American History and Culture, which opened in September 2016.

“Clark is excited to continue our successful partnership with the Smithsonian,” said Jared Oldroyd, Clark’s Vice President overseeing the renovation project. “We take great pride in delivering monumental projects that inspire millions of visitors per year. We are honored to have the once in a lifetime opportunity to restore a national treasure for the enjoyment of future generations.”

“The National Air and Space Museum is both a national landmark and a signature project for our company,” said Matthew Consigli, President of Consigli Construction Co., Inc. “We strive to work on projects that can have a significant impact on their communities. We are excited to work to restore the museum’s style and beauty.” Consigli has restored a number of museums including the Smithsonian’s Renwick Gallery, Wadsworth Atheneum Museum of Art in Hartford, CT, the Franklin D. Roosevelt Presidential Library and Museum in Hyde Park, NY, and the Museum of Fine Arts in Boston.

With a portfolio that includes monumental buildings, monuments, and museums, Smoot Construction Company also has a long history of working with the Smithsonian on the National Mall. “The opportunity to work for the Smithsonian again is a great privilege, and to work on the National Air and Space Museum again is a special honor,” said Mark S. Cain, President and CEO of Smoot. “More than 40 years ago, we were a masonry subcontractor on the museum and today, we’re part of the team managing the renovation.”

The joint venture team of museum builders and renovation experts is providing preconstruction services including budgeting, scheduling, design coordination, and detailed planning for the renovation work. Clark/Smoot/Consigli has worked with the Smithsonian to develop a phased approach that allows the National Air and Space Museum to remain operational throughout construction. In the fall of 2018, construction will begin on the west side of the museum.

To learn more about the renovation, visit the Smithsonian’s National Air and Space website here.

About Clark Construction

Headquartered in Bethesda, MD and American owned and operated since 1906, Clark Construction Group is one of the most experienced and respected building and civil construction firms in the United States. For over a century, Clark has been transforming the ideas and visions of clients into award-winning projects. With an annual revenue of $4 billion, the firm’s portfolio features projects of all sizes and levels of complexity — from intricate interior renovations to some of the most complex civil operations in the country. In addition to the National Air and Space Museum Revitalization, Clark is currently delivering a number of monumental projects across the country, including the National Museum of the United States Army, Aquarium of the Pacific – Pacific Visions, National Law Enforcement Museum, Legacy International Center, and Dwight D. Eisenhower Memorial.

About Smoot

Smoot Construction Company of Washington, D.C. is a construction services company and a leading builder in diverse and numerous market segments. Since 1946, the company has earned recognition for undertaking large, complex projects, fostering innovation, embracing emerging technologies, and making a difference for their clients, employees and community.   With a staff of construction professionals who work on more than $250 million in construction projects each year, Smoot Construction offers clients the accessibility and attention of a local firm with the stability and resources of a multi-national organization.  Smoot Construction is one of the largest minority-owned construction firms in the country and its diverse portfolio includes educational facilities, convention centers, sports facilities, healthcare, research/industrial facilities, water and wastewater plants, and commercial office buildings.

About Consigli Construction Co., Inc.

Consigli Construction Co., Inc. is a leading construction manager with offices in Washington, D.C., Boston and Milford, Massachusetts, Portland, Maine, Hartford, Connecticut and New York State serving clients throughout the Northeast and Mid-Atlantic regions. A fourth-generation family-led business, Consigli provides construction management services for corporate, academic, health care, institutional, life sciences, and government clients. Consigli is recognized by Engineering News-Record as one of the 100-largest in the country, and has received numerous awards and recognition for its craftsmanship and employment practices. For more information, visit consigli.com.

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Score joins Consigli with 25 years of experience, most predominantly as an architect and project manager specializing in historic preservation. In his new role, Score will partner with project teams throughout our markets in establishing quality control measures and developing creative solutions for unique preservation challenges. Score has extensive experience with developing creative approaches and techniques for restoring nationally significant historic properties.

“Bob brings technical expertise to historic preservation projects that will serve as a valuable resource to our project teams,” said Todd McCabe, Vice President of Project Services for Consigli Construction Co., Inc. “Historic preservation is the cornerstone of our business, and with the addition of Bob, we will be able to continue to pursue specialized projects while supporting our client’s needs.”

Score joins Consigli after twelve years as a senior project architect/project manager at the design firm Harboe Architects in Chicago. His historic renovation and preservation work is extensive and includes leading the restoration of several national historic landmarks such as the Lafayette Building, Washington, D.C., Unity Temple, Oak Park, Illinois and preservation masterplans for several other Frank Lloyd Wright designed buildings and sites, including Taliesin West in Scottsdale, Arizona.

Consigli has been recognized for its award-winning historic preservation work on projects including the Smithsonian’s Renwick Gallery, The Phillips Collection, Boston Public Library and the New York State Capitol Building to name a few.

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For some at Consigli, however, a trip to the Vineyard is not about getting R&R. Instead, it’s about working hard to preserve the island’s history through the restoration and adaptive reuse of the historic 1895 U.S. Marine Hospital into the Martha’s Vineyard Museum.

Long beloved by the local community, the wood-framed building has been carefully preserved to create exhibition spaces, collections storage and administrative offices. Original features such as fireplaces and chimneys, heavy wood doors, and vertical-grain fir flooring have been carefully refinished to preserve the building’s original character. Consigli is currently finishing a two-story addition, seamlessly integrated into the original structure which overlooks Vineyard Haven Harbor.

This renovation would be complex on the mainland, ensuring labor and materials arrive on-time for complex scopes of work. Add a ferry ride over seven miles of ocean and unrelenting Cape Cod traffic, and you have a true logistical challenge! Superintendent, Jerry Dorval—a Maine native who has spent weekdays on the island for the duration of the project— attributes effective planning as the key to success.

“Because ridership on the ferries picks up in the warmer months, we’ve brought over the materials needed for summertime well in advance and stored them on-site,” says Dorval.

Project Manager, Jason Maurer, who commutes daily on the ferry, says “Local island subcontractors and materials are being utilized as much as possible, but more than half of the labor force is traveling from off-island. When you experience four nor’easters in three weeks, you must make the best of it and keep the project on track.”

And that, they have. The project team has hosted site tours for project stakeholders and the curious public almost every other week. Maurer says “Everyone we bring on a tour has a personal story or connection to the building. There is a lot of interest in this project and a large community rooting for its success.”

Despite the many challenges this project presented, locals and island visitors will be able to enjoy the new Martha’s Vineyard Museum by the end of the year— ahead of schedule.

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