5 Traditional Roadblocks:

1. Fluoropolymer Coated Stainless Scrubbed Exhaust Systems

These specialized exhaust systems, essential in semiconductor manufacturing, are designed to transport and neutralize hazardous by-products safely. With the equipment’s long-lead times, it is critical to order specialty ductwork early, given their complex design and custom fabrication needs.

2.  Alternative Suppliers for Specialty Gas Equipment in Semiconductor Facilities

Exploring alternative suppliers for specialty gas equipment like Valve Manifold Boxes and Gas Cabinets in semiconductor manufacturing can significantly reduce lead times, prevent costly project delays, and enhance supply chain adaptability, ensuring timely and efficient project completion. Understanding owner project requirements and site standards early drives success throughout the project.

3. Challenges with Electrical Substation and Switchgear Lead-times

The rising demand from data centers, the EV market, and battery manufacturing plants has strained supply chains for essential electrical components like transformers and switchboards, making it crucial to engage custom suppliers early in the procurement process to ensure timely project delivery.

4. Toxic Gas Monitoring System Installation and Commissioning

Essential for semiconductor manufacturing, the installation and commissioning of a Toxic Gas Monitoring System (TGMS) ensure the early detection and management of hazardous gas leaks. Engaging gas suppliers early in the pre-construction phase is crucial for a seamless integration, safeguarding both operations and personnel.

5. System Start-up Coordination for Semiconductor Facilities

The successful start-up and commissioning of semiconductor facilities demand meticulous coordination among multidisciplinary teams. Engaging M/E/P trade partners early in the planning process is essential for final testing, ensuring that all integrated systems are rigorously tested and fully operational before transitioning to production.

Access a full PDF of this information here: Semiconductor Chip Fab Construction Project Traditional Roadblocks.

Contact:

James Kehoe, Director of Advanced Technology
jkehoe@consigli.com

James is a seasoned expert in semiconductor fabrication construction with over two decades of industry experience. His technical expertise and forward-thinking approach have been instrumental in navigating many of the industry’s most complex construction challenges and making significant contributions to the field. James’s commitment to innovation and excellence continues influencing the semiconductor construction industry, driving advancements and new solutions.

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Kehoe brings more than two decades of industry experience in construction, commissioning and design of large-scale, state-of-the-art facilities and has delivered projects for notable clients in the semiconductor, microelectronics and pharmaceutical industries.

His leadership and expertise will support Consigli’s continued efforts in the Advanced Technology market and will build on the firm’s successful track record with clients such as Analog Devices, MIT Lincoln Laboratory, The Engine, General Dynamics, Saint-Gobain, Orsted, and Raytheon.

“The Advanced Technology market sector represents the construction of some of the most complex and sophisticated building systems, and James’ demonstrated track record of success leading the design and construction of specialized facilities will be an invaluable resource for Consigli,” said Brian Hamilton, Vice President. “We are excited to welcome him to Consigli, and we look forward to all that he will bring to our projects and team.”

Learn more about Consigli’s work in the Advanced Technology market here.

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